Indirect Gas-Fired Hot Air Splitter for Rotlover Printing Application

Katalyzer Engineering Systems Pvt. Ltd. successfully designed, manufactured, and commissioned an Indirect Gas-Fired Hot Air Splitter for a Rotlover printing application, addressing critical challenges in air distribution and drying efficiency. This custom-engineered solution significantly enhanced drying performance, reducing ink and paper wastage, and improving printing quality.

Project Highlights:

Technology: Indirect Gas-Fired Hot Air Generator with tube-type structure
Key Features:
- Optimized air distribution to ensure uniform drying
- Improved velocity profile at the dryer inlet
- Compact design for seamless integration into the existing system
Automation: Custom-built control panel with blower and burner automation
Execution Time: Completed within 10 days, including manufacturing and installation
On-Site Implementation:
- Engineering team conducted site visits to assess the problem
- Executed installation, testing, and demonstration at the client’s facility
- Successfully integrated the system with the existing dryer setup

Project Impact:

The client was experiencing inconsistent drying, leading to high ink and paper wastage. Our custom-designed hot air generator provided precise temperature and airflow control, ensuring uniform drying and maximizing production efficiency.

By implementing this efficient and compact heating solution, we successfully eliminated drying inconsistencies, reducing operational losses and enhancing overall print quality.